MDR Series Qualification Report Datasheet by 3M

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92*082A TEST REPORT MDR Connector flfifi'lfi‘flfifi /Mating Performance of MDR Connector SAMPLES PLUG 1 lOlXX-GOOO EC /SUMITOM0 3M RECEPTACLE: IOZXX-SZXX VC /SUMITOM0 3M Rei Explanation M A Added English version Il/ll/99 5251 1%,@ fig ’Vn 92 ggflfig Jim ”:3 H ”/77 REED fl: 12/50\Z II: «RE ‘0’ SUMITOMO 3M LIMITED TECHNICAL DEPARTMENT ELECTRONIC & EH&P PRODUCTS DIVISION
1. Title Mating performance at MDR connector. 2. Samples MDR WIRE MOUNT PLUG 101XX—6000 EC MDR BOARD MOUNT RECEPTACLE : 1 0 2 XX— 5 Z XX V C *See attached data sheeis (DATA—A~F) 3. Test :1 Results Tesl Method MIL-STD DATA ZOZE Durability: Sfllimes 3M SEQUENCErl Moislure cycles: -10°C~65°C, 95%RH, IUCycelS 106D DATA-A Sail spray: NaCl 5% solution, 35°C,95%RH, 48H 101E Then-rial shock: -5$°C‘+255C*85°C*25°C. 5cycles 107D 3M SEQUENC‘EJ Humidity: 40°C, 95%RH, 96H 103B DATA-B Vibration: sweep freq, 10~55H2,P-P 1.52mm or 106 201A sweep/1min. 2H each in X,Y,Z 3M SEQUENCE-3 Thermal aging: 85°C, IOOOH DATA-C GAS SEQUENCE Durability: 50times DATA-D st gas: 3ppm, 4o“c, 75%RH, 96H Durability SOOIimes DATA»E 92-082-1/6
92-082-2/6 DATA-A 3M SEQUENCE-l/Contact resistance SAMPLES MDR WIRE MOUNT PLUG Connector MDR B/M RECEPTACLE Connector l0150—6000 EC/Sumitomu 3M lOZSD-SZAZ VC/Sulnitomo 3M TEST To measure the contact resistance after each test. (Resistance value include: contact hulk resistance, cable bulk resistance, interlace resistance between contacts and interface resistance between U—beam and cable.) 1. Initial 2. Durability 3. Moisture cycle 50 times MIL STD ZDZF METHOD 106E —10~65“C. SSXRH/wcycles MIL STD 202E METHOD 101D B 5% NaCl. 35°C/48 hour 0 See Fig—1 Measuring method 01 contact resistance 4. Salt surav RESULTS E/M RECE Contact Fig-1 Measuring method at contact resistance Resis|ance value in Table'Al omits bulk resistance of Linn long cable tram measured resistance, OTaUle-Al :CONTACT RESISTANCE OGraph-Al :RESISTANCE CHANGE FROM INITIAL VALUE Table-A1 CONTACT RESISTANCE initial 50timcs Moisture Salt spra ’ (m D) R R A R R A R R A R MAX 13.88 14.09 0.72 14.25 1.11 15.3 2.41 AVG 11.236 10.999 -0237 11,475 0.24 11.941 0.705 MIN 10.23 9.96 *0.77 10.14 -0.36 10.26 -0.27 STD 0.664 0.627 0.311 0.809 0.381 0.935 0.533 ARCmQ) 3M SEQUENCEfl 20 . ‘ l - max 1 15 ' *‘— avg 1 ' min ‘ 10 5 _ .- 0 n I ' -5 _ -1O 50times Moisture Salt spray Graph—Al RESISTANCE CHANGE PROM INITIAL VALUE
m 92-082-3/6 DATA—B 3M SEQUENCE-Z/Contact resistance SAMPLES MDR WIRE MOUNT PLUG Connector 10150-6000 EC/Sumttorno M W RECE Contact MDR B/M RECEPTACLE Connector 10250—52AZ VC/Surnilomo 3M TEST To measure the contact resistance after each test. (Resistance value includes contact bulk resistance, cable bulk resistance interface resistance between contacts and interface resistance between U-heam and cable.) 1. Initial 2. Thermal shock MIL STD 2OZF METHOD 1076 A >55“C~25°C->85‘C~>25°C/5 cycles 3. Humidity MIL STD 202F METHOD 10313 B FIE-1 40°c‘ 95%RH/96 hours Measuring method of contact resistance 4. Vibration MIL STD ZOZF METHOD 201A 10-65112, P-P 1.52m or 106. sweep/1min, 2H each in X‘Y~l Continuity lusec. MAX. 0 See Fig. —1 Measuring melhad oi conlact resistance RESULTS " Resistance value in Table-Bl omits bulk resistance ol me long cable from measured resistance OTableABl : CONTACT RESISTANCE OGraDh-Bl : RESISTANCE CHANGE FROM INITIAL VALUE OContInurlv lusec, MAX. : 0.11 Table-Bl CONTACT RESISTANCE initial Thermal shock Humidit Vibration (m 9) R R A R R A R R A R MAX 14.77 14.87 1.91 15.17 1.62 15.24 1.92 AVG 11.840 12.063 0.223 12.104 0.264 12.162 0.322 MIN 10.31 10.36 -0.34 10.35 >1.09 10.40 >076 STD 0.707 0.670 0.300 0.767 0.330 0.849 0.418 A R(rn Q) 3M SEQUENCE-2 20 ' 15 10 I>I IOI Thermal shock Humidity Vibration Graph-Bl RESISTANCE CHANGE FROM INITIAL VALUE
m 92-082-4/6 DATA—C 3M SEQUENCE-3/Contact resistance SAMPLES MDR WIRE MOUNT PLUG Connector 10150—6000 EC/Sumitomo 3M B/M RECE Contact MDR SMC RECEPTACLE Connector 10250—52AZ VC/Sumitomo 3M fl—fi; TEST I W/M PLUG Contact I To measure the contact resistance after each testl me (Resistance value includes contact hulk resistance. cable bulk resistance, interface resistance between contacts and interface resistance between Uibean and cable.) Cable 1. Initial 2. Thermal aging MIL STD ZOZF METHOD 108A D 85"C/1000 hours <> See Fig. 7] Measuring method oi contact resistance pig _1 Measuring method at contact resistance RESULTS Resistance value in table—Cl omits bulk resistance of 1mm long cable Irom measured resistance. OTable—Cl : CONTACT RESISTANCE OGraph-Cl :RESISTANCE CHANGE FROM INITIAL VALUE Table—Ct CONTACT RESISTANCE Initial 500H 1000H (m0) R R AR R AR MAX 1393 14.48 1124 16.18 2/16 AVG 11,726 11904 0.178 12.053 0,327 MIN 10.52 10,47 -0,88 1063 -O.68 S'I‘D 0,668 0.734 0,366 0916 0.552 A RImQ) 3M SEQUENCE-3 20 t l t - max 15 ’ i + avg ‘ 10 ; - min 5 r 0 ‘ E i -5 ‘ t -10 ,. EOOH IOOOH Graph-CI RESISTANCE CHANGE mu INITIAL VALUE
92-082-5/6 DATA—D HZSGas SEQUENCE/Contact resistance SAMPLES MDR WIRE MOUNT PLUG Conneclor MDR SMC RECEPTACLE Connector TEST 10150-6000 EC/Suittitntttt) 3M 10250-52“ VC/Sumitotno 3M To measure the conlact resistance after each test. (Resistance value includes contact bulk resistance. cable bulk resistance resistance. interface between interiace resistance between Uihealll and cable.) 1. Initial 2. Durability Si 11,3 Gas 50 times IEIDA-KE-l984 31mm: 11mm, 70~80%RH, 40°C. 95 huurs <> See Fig—I Measuring method at contact resistance contacts and Mt RECE Cenlacl Fig. *1 Measuring method at contact resistance RESULTS Resistance value in TahIE’DI omits bulk resistance of Lmttt long cable irntn measured resistance <>Table7I>1 :CONTACT RESISTANCE OGrEDh-DI :RESISTANCE CHANGE FROM INITIAL VALUE Tableil)! CONTACT RESISTANCE Initial 50ttmes H, has (m9) R R A R R A R MAX 13.35 13152 1.20 13190 1.12 AVG 11761 11634 -04127 11.772 0.011 MIN 10.48 10.24 -1.07 10.35 -0i96 STD 0.596 0.659 0.33 0.678 0.345 A R0119) H25 Gas 20 I 7 r i; 15 F - max 1 I l ‘* av 10 I F . - min 5 ‘7 t 0 ‘ r 1 E ‘ l _5 L l I ~10 501imes H28 Gas Graph-DI RESISTANCE CHANGE FROM INITIAL VALUE
m 92-082-6/6 DATA—E Durability/Contact resistance SAMPLES MDR WIRE MOUNT PLUG Connector 1015076000 EC/Sumitomo 3M 3/“ RECE Contact MDR SMC RECEPTACLE Connector 10250-5142 VC/Sumitomo 3M TEST To measure Ihe contact resistance alter each test. (Resistance valuc includes contact bulk resistance, cable bulk resistance, interface resistance between contacts and tnterlace resistance between U-bearn and cable.) 1. Initial 2. Durabtllty Insertion and Withdrawal 500 times 0 See Fig. Al Measuring method ol contact resistance Fig *1 Measuring method of contact resistance RESULTS Resistance value in Table—E1 otnlls bulk resistance 01 Linn long cable Iron measured resistance. OTable-El :CONTACT RESISTANCE OGraoh-El :RESISTANCE CHANGE FROM INITIAL VALUE '- Table-E1 CONTACT RESISTANCE Initial 100 300 500 (m9) R R AR R AR R AR MAX 13.81 13.63 0.96 13.62 0.83 13.64 0.80 AVG 11.769 11.546 *0223 11.697 ‘0072 11.746 -0.023 MIN 10.31 10122 “1.75 10.29 *1,“ 10.29 1.29 STD 0.710 0.619 0.430 0.630 0.411 0.649 0.415 A R(mQ) Durability 20 I - max 15 ‘ ’0’ avg 10 ’ - min ‘ 3 l 5 l o = S 4' I “5 t’ l I 3 ’10 1 ” ’*”‘ 100 300 500 (times) Graph-El RESISTANCE CHANGE FROM INITIAL VALUE
3M MDR CONNECTOR DURABILITY EVALUATION DATE OF TEST: MAY 24, 1995 CONNECTORS TESTED: 10150-6000EC (300” AU) N10250-5212VC (300" AU NON-LUBRICATED) PURPOSE OF TEST: Check connector durability for up to 20,000 insertion/withdrawal MEASUREMENTS: Contact A resistance Insertion force Withdrawal force ENVIRONMENTAL CONDITIONS: Room Temperature TEST SUMMARY: CONTACT A RESISTANCE: 0-1,000 cycles < 1.4="" in="" 9="" max.="" 10,000="" cycles="">< 2.1="" m="" 9="" max.="" 20,000="" cycles="">< 1.7="" m="" 9="" max.="" insertion="" force="" {total}:="" 1="" cycle="" ~="" 4.6="" lbs="" 10,000="" cycles="" ~="" 5.9="" lbs="" 20,000="" cycles="" ~="" 5.4="" lbs="" withdrawal="" force="" {total}:="" i="" cycle="" ~="" 3‘6="" lbs="" 10,000="" cycles="" ~="" 4.1="" lbs="" 20.000="" cycles="" ~="" 4.1="" lbs="" conclusion:="" the="" 30="" p"="" all="" connector="" perlormed="" exceptionally="" well="" throughout="" the="" test="" with="" the="" acceptable="" a="" resistance="" when="" subjecting="" the="" product="" to="" 20,000="" insertions/withdrawals="" and="" no="" special="" environmental="" conditions.="" the="" insertion="" and="" withdrawal="" forces="" recorded="" showed="" very="" slight="" variations,="" but="" final="" force="" values="" at="" 20,000="" cycles="" are="" not="" below="" the="" initial="" force="" levels.="">

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